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Complete Coffee Shop Packaging Checklist for a New Café Opening

A new coffee shop typically needs hot paper cups, cold cups, matching lids, cup sleeves, napkins, drink carriers, takeaway bags and food packaging. Cafés selling roasted beans or pastries may also require coffee bags, greaseproof paper and pastry boxes. The final packaging list should be based on the menu, expected daily sales and service model.
Jul 26th,2026 12 Views

Using a clear coffee shop packaging checklist helps café owners control their opening budget, avoid mismatched products and build a consistent brand image from the first day of business.

This guide explains what packaging a new café should prepare, how to estimate the first order quantity and what to confirm before placing an order.

Quick Coffee Shop Packaging Checklist

The exact packaging list depends on your menu and service model, but most cafés should consider the following products:

Category Products to Prepare
Hot drinks Paper cups and matching lids
Cold drinks PET or PP cups and lids
Customer comfort Cup sleeves and napkins
Multiple-drink orders Two-cup and four-cup carriers
Takeaway orders Paper bags and handled bags
Food and pastries Pastry boxes, food containers and greaseproof paper
Retail coffee Custom printed coffee bags
Branding Stickers, labels and branded accessories

A small coffee kiosk may only need cups, lids, sleeves, carriers and napkins. A full-service café with food, delivery and retail coffee will require a more complete packaging system.

1. Plan Packaging Around Your Menu

Before ordering any packaging, review your menu and expected customer behaviour.

Consider:

  • Which hot and cold drinks will you sell?
  • What cup sizes will appear on the menu?
  • Will you offer dine-in, takeaway or delivery?
  • Will you sell pastries, desserts or sandwiches?
  • Will you sell packaged coffee beans?
  • How many takeaway orders do you expect each day?

Your answers determine which coffee shop opening supplies are essential.

For example, a small espresso bar may mainly use 4 oz, 8 oz and 12 oz paper cups. A café focused on iced coffee may require more 16 oz, 20 oz and 24 oz cold cups.

New cafés should avoid offering too many packaging sizes at the beginning. Every additional size increases the number of cups, lids, cartons and inventory items that must be managed.

2. Paper Cups and Lids for Hot Drinks

Custom paper cups are among the most visible parts of a coffee shop brand. Customers carry them outside the store, take them to work and often include them in social media photos.

Common hot drink sizes include:

  • 4 oz for espresso, cortado and samples
  • 8 oz for small coffee and flat white
  • 10 oz or 12 oz for regular coffee and latte
  • 16 oz for large takeaway drinks
  • 20 oz for extra-large drinks

The cup sizes should match your actual menu rather than simply following another café.

Single-Wall or Double-Wall Cups

Single-wall paper cups are often used together with cup sleeves.

Double-wall paper cups offer additional insulation and can create a more premium appearance. They may also reduce the need for separate sleeves, depending on the beverage temperature and cup structure.

Request physical samples before ordering and test them with the drink temperature used in your café.

Check Cup and Lid Compatibility

Never select lids only by cup capacity.

Two cups marked as 12 oz may have different rim diameters and may not use the same lid. Before placing an order, confirm:

  • Cup top diameter
  • Lid diameter
  • Lid material
  • Drinking opening style
  • Locking and sealing performance
  • Whether different cup sizes can share one lid

Using several cup sizes with the same rim diameter can reduce the number of lid specifications and simplify inventory management.

3. Cold Cups and Lids

Cold drinks can represent a large part of café sales, especially when the menu includes iced lattes, cold brew, matcha, smoothies or specialty drinks.

Common cold cup sizes include:

  • 12 oz
  • 16 oz
  • 20 oz
  • 24 oz

Cold cups are commonly produced in PET or PP material. The correct choice depends on drink temperature, required clarity, local regulations and the lid or sealing method.

Available lid options may include:

  • Flat lids
  • Straw-slot lids
  • Sip lids
  • Dome lids
  • Sealing film

Dome lids are useful for drinks with whipped cream, foam or toppings. Flat lids provide a simpler appearance and may be easier to stack and transport.

Always test the actual cup-and-lid combination before production.

4. Cup Sleeves, Napkins and Drink Carriers

Supporting items may appear less important than cups, but they directly affect customer experience.

Cup sleeves make hot drinks easier to hold and provide another area for brand printing. Make sure the sleeve fits the selected cups and does not cover important artwork.

Napkins can be plain or printed with a simple logo. For a new café, one-colour logo printing is often easier to manage than complex full-colour printing.

Drink carriers are important for customers buying multiple drinks and for delivery orders. Two-cup and four-cup carriers are the most common options.

Before ordering carriers, check that they:

  • Fit the cup bottom diameter
  • Hold cups securely
  • Remain stable with filled drinks
  • Work with different cup sizes
  • Are strong enough for takeaway and delivery

5. Paper Bags and Takeaway Packaging

Paper bags may be used for pastries, food boxes, retail coffee and combined takeaway orders.

A practical opening order may include:

  • Small flat bags for pastries
  • Medium handled bags for takeaway food
  • Larger bags for combined food and drink orders
  • Reinforced bags for heavier products

Test the handle, bottom structure and carrying capacity before mass production.

Custom printed paper bags improve brand visibility. However, cafés with uncertain opening quantities can begin with stock paper bags and branded stickers.

6. Pastry Boxes, Food Containers and Greaseproof Paper

Cafés selling croissants, cakes, cookies, sandwiches or meals should prepare suitable food packaging.

Packaging should be selected according to the actual product dimensions, not only the food weight.

For pastry and food packaging, confirm:

  • Internal dimensions
  • Food temperature
  • Grease and moisture resistance
  • Lid or closure method
  • Ventilation requirements
  • Delivery use
  • Stacking performance

Custom greaseproof paper can be used for sandwiches, pastries, trays and basket liners.

A repeated logo pattern is normally more practical than one large centred logo because the branding remains visible after the paper is folded or wrapped.

7. Retail Coffee Bags

Coffee shops that roast coffee or sell branded beans should include retail coffee bags in the opening plan.

Common coffee bag sizes include:

  • 125 g for samples and gift sets
  • 250 g for standard retail sales
  • 500 g for larger household orders
  • 1 kg for wholesale or high-consumption customers

Important coffee bag features may include:

  • One-way degassing valve
  • Resealable zipper
  • High-barrier material
  • Heat-sealed top
  • Flat bottom, stand-up or side-gusset structure
  • Matte, glossy or paper-like finish

The artwork should leave enough space for product information such as coffee origin, roast level, net weight, roast date, storage instructions, barcode and company information.

8. Custom Printing or Stock Packaging with Stickers?

A new café does not need to custom print every packaging item immediately.

Option Suitable For Main Benefit
Stock packaging with stickers Trial openings and small quantities Lower inventory commitment
Digital custom printing Moderate quantities and multiple designs Flexible design and lower custom MOQ
Mass custom printing Stable branding and larger orders Better unit cost and consistent appearance
Mixed packaging strategy Most new cafés Customise important products first

A practical strategy is to custom print the most visible products, such as cups and takeaway bags, while using stickers or simple printing for low-volume items.

Once the café has reliable sales data, more products can be upgraded to full custom printing.

9. How Many Cups Should a New Café Order?

Estimate the first order using expected daily takeaway sales.

For example, if a café expects to sell 150 takeaway drinks per day:

Cup Size Sales Share 30-Day Requirement
12 oz 60% 2,700 cups
16 oz 25% 1,125 cups
8 oz 15% 675 cups

Add an additional buffer for:

  • Staff training
  • Damaged products
  • Opening promotions
  • Higher-than-expected sales
  • Replenishment delays

The first order should balance unit price and inventory risk.

Ordering too little may increase the unit price and shipping cost. Ordering too much may lock cash into sizes or designs that later need to be changed.

Ask your supplier to provide at least two quantity options so you can compare unit cost, total cost and inventory commitment.

10. Keep the Packaging Design Consistent

A café packaging system should not look like a collection of unrelated products.

Use consistent:

  • Logo versions
  • Brand colours
  • Typography
  • Illustration style
  • Pattern design
  • Logo placement
  • Surface finishes

Before production, request:

  • Digital mockups
  • Print-ready artwork
  • Product dielines
  • Colour references
  • Physical material samples
  • Pre-production samples when necessary

Digital mockups help review the overall design direction, while physical samples help check material, dimensions, construction and printing expectations.

11. Questions to Ask Your Packaging Supplier

Before placing an order, ask:

  1. Can you supply cups, lids, bags, coffee bags and food packaging together?
  2. What is the minimum order quantity for each product?
  3. Can different cup sizes share the same lid?
  4. Can you provide cup-and-lid samples?
  5. Do you provide mockups and artwork checking?
  6. What is the production lead time?
  7. What quality inspection is completed before shipping?
  8. What shipping options are available?
  9. What food-contact documents can be provided?
  10. How will quality problems be handled?

A reliable coffee shop packaging supplier should identify compatibility, design and logistics risks before production, rather than simply offer the lowest price.

Final Checklist Before Ordering

Before paying the deposit, confirm:

  • Product names and quantities
  • Cup capacities and dimensions
  • Cup and lid compatibility
  • Material specifications
  • Bag and box dimensions
  • Printing artwork
  • Logo position
  • Brand colours
  • Packing quantity per carton
  • Production schedule
  • Shipping method
  • Delivery address
  • Required documents
  • Payment terms

Keep all confirmed information in one specification sheet to reduce misunderstandings between the café, designer, salesperson and production team.

Build Your Café Packaging System with AT PACK

AT PACK provides one-stop custom packaging solutions for coffee shops, roasters and growing café brands.

Our product range includes custom coffee bags, paper cups, cold cups, cup sleeves, drink carriers, paper bags, food containers, napkins and branded café supplies.

Instead of sourcing each product from a different supplier, café owners can coordinate packaging design, sizing, production, quality control and international shipping through one packaging partner.

Planning a new café opening? Send AT PACK your logo, menu, preferred cup sizes, estimated daily sales, target opening date and destination country. Our team can help prepare a suitable packaging list, visual mockup and quotation.



Frequently Asked Questions

What packaging does a new coffee shop need?

Most new coffee shops need hot cups, cold cups, matched lids, sleeves, napkins, drink carriers and takeaway bags. Cafés selling food or retail coffee may also need pastry boxes, food containers, greaseproof paper and coffee bags.

How many cup sizes should a new café offer?

Many new cafés begin with two or three main hot cup sizes and one or two cold cup sizes. Fewer sizes can simplify lid matching and inventory management.

Should a new café use custom printed packaging?

Custom printing is suitable when the logo, colours and product sizes have been confirmed. Cafés still testing their menu or branding can combine custom printed main products with stock packaging and stickers.

How early should coffee shop packaging be ordered?

Packaging should be planned well before the opening date. The final schedule depends on artwork approval, sampling, production quantity, printing method and shipping method.

Can one supplier provide all coffee shop packaging?

A one-stop supplier can coordinate cups, lids, bags, coffee bags, food containers and branded accessories, helping improve visual consistency and reduce communication with multiple factories.